Category: News

From Twin Bin to Twin Towers: PrimeBatch Expands Concrete Batching Plant Options in Australia

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PrimeBatch is proud to showcase the presence of the SIMEM ZingoDos twin-bin dry batching plant concrete plant, available in Australia now. The PrimeBatch team recently enjoyed their second visit to Mansfield PreMix to see this plant in operation. For those that don’t know, this SIMEM plant was purpose-built for consistent, high-quality concrete production, designed with reliability, accuracy, and output in mind.

At the heart of this configuration is the twin-bin aggregate system, featuring two 8m³ loading hoppers, each mounted on load cells with digital feedback to the loader driver. This setup allows operators to load one bin while batching from the other, maximising efficiency and reducing cycle times to achieve batching speeds comfortably in the region of 90m3 per hour. The plant includes a 3.5m³ cement weigh hopper supplied from up to four silos, a high-accuracy water system measured via induction flowmeter, and multiple admixture lines, all metered through flowmeters to ensure precise dosing on every batch.

Dust control and operator comfort have also been carefully considered. A dedicated dust extraction system in the loading bay captures airborne material and intelligently returns it into the next mix, reducing waste, and saving costs. Everything is managed from a central operator cabin, with the MCC running the proven Dorner Electronic batching software, delivering dependable performance, intuitive control, and full visibility over the entire concrete batching process.

Importantly, the twin-bin plant layout in Mansfield, Victoria, is just one version of the dry batching plant range that PrimeBatch and SIMEM deliver across Australia. In 2026, PrimeBatch are releasing their range of tower batching plant options. With silos elevated off the ground, a smaller footprint and more compact site operation is available.

Stay tuned for more info in 2026, as PrimeBatch continues to redefine concrete batching plant solutions across Australia.

If you’d like to discuss improving efficiency at your site, talk to the PrimeBatch team.

📧 Get in touch: enquiries@primebatch.com.au

Designed for Efficiency in Modern Ready-Mix Operations

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In ready-mix concrete operations, every minute counts — and today’s batching plants must be designed with efficiency built into every production cycle.

From rapid truck loading to advanced moisture control systems, SIMEM batching plants are enabling Australian producers to improve performance across key operational areas, including:

  • Faster turnaround times during peak demand

  • Greater batching accuracy with reduced cement overuse

  • Lower waste and improved water management

  • Real-time visibility across plant operations

At PrimeBatch, we work closely with operators to optimise material flow, reduce bottlenecks, and lift productivity across the entire batching plant.

If you’d like to discuss improving efficiency at your site, talk to the PrimeBatch team.

📧 Get in touch: enquiries@primebatch.com.au

Why Contractors Are Choosing Modular Batching Plants

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An increasing number of contractors are moving toward modular batching plants — and for good reason. Modular systems significantly reduce project risk and remove much of the complexity associated with traditional plant builds.

Solutions such as the SIMEM MMX5000 and the BISON dry batching and mobile pugmill range minimise the need for extensive civil works, streamline approval processes, and allow concrete production to commence weeks earlier than conventional construction methods.

At PrimeBatch, we’re seeing modular plants selected more often where project timelines are compressed, site access is constrained, and every operational hour counts.

The outcome is clear: greater certainty, faster commissioning, and improved uptime — a smarter approach to batching.

If you’re considering modular batching plants for your 2026 projects, contact PrimeBatch to explore and compare the available options.

📧 Get in touch: enquiries@primebatch.com.au

PrimeBatch: With You Every Step of the Way

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PrimeBatch supply concrete batching plants – whether it’s a new plant, or an upgrade or expansion – we’ve got you covered.

What we don’t do though, is hand you a 1-2 page quote and wish you luck.

We support across the entire project lifecycle – from the initial concept, to your long-term success.

Engage with us early and we can help at the pre-design stage with concept drawings of plant layouts on your site, incl. traffic flows and other optioneering, to suit your production needs and can make allowances for future growth.

As projects progress, we continue to support design development and make sure your plant is properly optioned – not over-specified, but not missing anything either.

By the time you reach tender stage (where we’ll submit our offer alongside others), you’ll have clearly defined equipment specifications. That means a true apples-for-apples comparison, fewer surprises later, and a smoother transition into detailed design – where last-minute changes almost always cost time and money.

And it doesn’t stop there.

We stay involved through installation, construction, and commissioning, and we back it all up with ongoing after-sales technical support and spare parts supply. When we commit to the success of your operation, we genuinely have skin in the game from day one.

If you’re planning a new batching plant or an upgrade, talk to us early – it makes all the difference.

📧 Get in touch: enquiries@primebatch.com.au

Australian Adoption of GCCA Global Ratings for Low-Carbon Concrete

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In December 2025, Australia’s concrete industry made an important step forward with the adoption of the GCCA – Global Cement and Concrete Association’s low carbon concrete rating system.

The GCCA framework adoption, led by the Cement Concrete & Aggregates Australia, removes confusion around “low-carbon” claims and aligns Australia with a globally recognised rating system, that sits comfortably alongside the existing Australian EPD methodology.

The new rating system covers concrete strengths from 5–100 MPa with ratings ranging from AA through to G. With public procurement the largest driver of demand, clarity and consistency matter more than ever.

At PrimeBatch, together with our world-class equipment partner Simem Group S.p.A., we understand what this shift really means in practice — and how batching plant design and equipment must support it.

So how does our equipment help enable low carbon concrete outcomes?

Our plants deliver precision, flexibility, and control, supporting:

  • Accurate dosing and repeatability for blended and low-carbon cements, fibre and admix dosing systems
  • Multiple cement and SCM streams (slag, fly ash, limestone, calcined clays), with split-silo / modular configurations available
  • Full materials traceability and data capture to support compliance and reporting, including plant energy efficiency data capture
  • High-accuracy moisture measurement and real-time correction

Low-carbon concrete isn’t about compromise. It’s about having the right tools to execute smarter mix designs, at scale.

At PrimeBatch, we design and supply batching plants that are ready for where the Australian market is heading.

See video below for more info:
https://lnkd.in/gc-vtGXC

 

📧 Get in touch: enquiries@primebatch.com.au

PrimeBatch 2025 Wrap

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It’s been a massive year for PrimeBatch…without a doubt, our biggest yet!

We’ve kept busy supporting Australia’s concrete sector with future batching plant design and build concepts, providing technical support, and supplying spare parts, for Simem Group’s existing plants across the country.

2026 is shaping up to be even bigger

Keep an eye out in the new year for our developing range of modular Tower Plants, optioned with:
✅ drive‑thru layouts
✅ flexible lane no’s (1, 2, or maybe 3?)
✅ a variety of silo configurations
✅ a range of back-end storage bin arrangements
✅ and even wet mixer lane options (if that happens to be your thing)

For now, from all of us at PrimeBatch, and our friends at FMS Group, we wish you a Merry Christmas and a happy, safe, and prosperous New Year.

📧 Get in touch: enquiries@primebatch.com.au

Celebrating a Big Year with the FMS Group Team

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The PrimeBatch team –  Tony, Jon and Jerry – recently joined the wider FMS Group crew to celebrate at the annual FMS Group Christmas party, and it was a great way to wrap up a big year.

With a mix of friendly competition, including some axe-throwing action, plenty of laughs, and a few well-earned refreshments, the afternoon was a chance to switch off, connect with the broader team, and reflect on a year of hard work and achievements.

After a busy year supporting customers across the concrete industry, the event was a welcome opportunity to enjoy some downtime and celebrate the strong partnerships that make PrimeBatch and FMS Group such a great team.

📧 Get in touch: enquiries@primebatch.com.au

PrimeBatch on the Road

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You may have noticed our vehicles looking sharper on the road lately – a fresh update to our lightning-blue fleet has made all the difference.

Watch out for PrimeBatch on the road at a batch plant near you.

PrimeBatch delivers next-generation concrete solutions for the ready mix, pre cast, and underground sectors. Partnering with Simem Group and supported by FMS Group, we’re here to help. For new batching plant enquiries or to talk concrete, contact Jon Bruce or Jerry Brown today.

📧 Get in touch: enquiries@primebatch.com.au

Complete Fixed Plant Solutions by PrimeBatch

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At PrimeBatch, we provide comprehensive batching plant solutions for the concrete, precast and underground sectors, operating as the authorised dealer for SIMEM S.p.A.

Our capabilities span the entire project lifecycle, from concept development and detailed design to installation, commissioning and ongoing support.

Our Project Delivery Process:

✅ Concept Development – We collaborate with your team to refine the design and develop a clear project scope.
✅ Detailed Design & Approval – We finalise the design for your approval before manufacturing and site preparation.
✅ Installation & Commissioning – We manage the delivery, installation and commissioning to confirm output requirements.
✅ Ongoing Support – We ensure long-term success through dedicated technical support and spare parts availability.

What We Offer:

⚙️Supply, Installation & Maintenance of Fixed Plant

⚙️Ready for Rapid Mobilisation Across Australia and PNG

⚙️Full Range of Silos, Hoppers, Mixers and Other Specialised Items

⚙️Turnkey Project Delivery with Quick Turnaround

Our team upholds the highest quality, safety and environmental standards, with management actively ensuring strict safety compliance, effective environmental controls and maximum productivity on every project.

With a fully equipped in-house maintenance team, PrimeBatch provides a one-stop solution that combines technical expertise, reliability and cost-effective performance.

📧 Get in touch: enquiries@primebatch.com.au

Selecting the Right Batching Plant

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Every project is unique, and selecting the right batching plant configuration is crucial to achieving the best results.

At PrimeBatch, operating as the authorised dealer for SIMEM S.p.A, we help clients identify and deliver the most suitable plant setup, whether mobile or fixed, wet or dry, to meet specific application needs.

What We Offer:

✔️Fixed Batching Plant Options – from single bin, loader fed to multi-lane plants with overhead storage

✔️Mobile Batching Plant Options – systems ready for rapid mobilisation across Australia and PNG, from dry and wet batching, as well as continuous pugmill plants

✔️Full Range of Silos, Hoppers, Mixers and Other Specialised Items

✔️Full System Support and Maintenance Services

With strict safety compliance, effective environmental controls and a fully equipped in-house maintenance team, PrimeBatch delivers fit-for-purpose solutions that perform, safely, efficiently and consistently.

Our team works closely with customers from concept development and detailed design to installation, commissioning and ongoing support, ensuring every plant is tailored for performance, flexibility and long-term reliability.

Not sure what’s the best plant for your application? Get in touch with our team and explore our comprehensive range of batching plant solutions.

📧 Get in touch: enquiries@primebatch.com.au
🌐 Explore our Range of Batching Plant Solutions: Products Range

The Right Plant for Every Project

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Every project has unique requirements, and choosing the right batching plant configuration is key to achieving the best results.

At PrimeBatch, operating as the authorised dealer for SIMEM, we help clients select and deliver the ideal setup, whether mobile or fixed, wet or dry, to suit specific applications.

Our team works closely with customers from concept development and detailed design to installation, commissioning and ongoing support, ensuring every plant is tailored for performance, flexibility and long-term reliability.

With turnkey project delivery, rapid mobilisation and a full range of silos, hoppers, mixers and other specialised items, PrimeBatch provides fit-for-purpose solutions across Australia and PNG.

Not sure what’s the best plant for your application? Get in touch with our team and explore our comprehensive range of batching plant solutions.

📧 Get in touch: enquiries@primebatch.com.au
🌐 Explore our Range of Batching Plant Solutions: Products Range